Benefits of Low Volume Manufacturing

Low-volume manufacturing transitions between one-off prototyping and full-scale production by producing 50–100,000 items. Any business level, from start-ups to business owners to huge manufacturers, can benefit from low-volume production.

Low-volume production, however, has the potential to be both more effective and more efficient. It gives the design process more flexibility, lowers risk, shortens time to market, and frequently opens up chances for cost-saving production alternatives.

Therefore, stakeholders profit greatly at all points in the product life-cycle, from the initial design phases to manufacturing and up through the supply chain to the end of the sale.

 

 

The Top Advantages of Low-volume Production Are Listed Below

 

Saves Money

 

Most people believe that production costs for each unit will decrease as volumes increase. So, you should produce more of them if you need inexpensive parts. Sometimes. Investing in more pricey tool steel is necessary to mass-produce sections, particularly for injection molding or pressure die casting. This steel must be thoroughly hardened and heat treated to resist large-scale production demands.

In this light, low-volume manufacture of up to 100K pieces can be a fantastic choice for you to prevent making a significant investment while still creating top-quality components.

You’ll pay less for your tool steel, and it’ll take professionals less period for heat treating and machine if it doesn’t need to be exceptionally strong. In addition, if your old tool malfunctions during manufacturing, certain brands will make a replacement at no additional cost.

In contrast, a factory designed for mass production has vast equipment and supplies. They often request a significant minimum order amount from you to cover their investment.

However, because Beska Mold is an expert in low-volume production, they can execute requests more quickly and affordably without requiring a minimum purchase.

 

More Flexible Iterations of the Design

 

Some design elements may need to be changed when the products are produced. Before spending money on expensive production machines and moving on to mass production, confirming low-volume production runs’ design, engineering, and manufacturability will be more straightforward.

Before the product reaches the hands of customers, quick design iterations after the initial test run can further polish and optimize the product’s characteristics.

 

It Aids in Launching New Products Faster to the Market

 

Due to the intense rivalry, being the first to launch new parts is crucial. The distinction between failure and success is profound. Short lead times for low-volume production enable quicker product shelf emergence.

Companies have an extraordinary potential to profit from consumer trends and transient fads when they can enter the market first. For instance, there was a massive demand for mobile phone cases and portable chargers with Pokémon Go themes because of the app’s high popularity. Companies that can release items first were rewarded as demand surged and has since declined in specific markets.

 

It Offers a Bridge Production Option

 

Low-volume manufacturing can be utilized for bridge tooling or production between the prototyping and full-scale production phases, even if a company plans to move into mass production.

Because low-volume manufacturing allows for faster product development and the realization of ideas that would otherwise be impractical given the high upfront costs and lengthy mass production process, it is a popular choice among businesses.

Since volumes rise gradually, businesses have a great chance to simplify best practices, realize additional cost savings, and enhance product quality. Another opportunity for designs to be improved before mass production exists with bridge production.

The value which low-volume manufacturing provides to clients will only increase as people rush towards the future. Experts anticipate that as markets get more competitive and product life cycles become shorter, low-volume manufacturing will become more and more common.

Beska has more than ten years of experience in CNC machining and can produce products from both plastic and metal materials. They are proud of our qualified engineers and laborers who can turn your plans into real parts for short-term or ongoing projects.

The China-based company offers manufacturing services for CNC machining. Their goal is to provide clients around the world with components of the highest quality. They’ve worked with businesses in the automotive, aerospace, robotics, electronics, telecommunications, etc. industries over the years. Regardless of your sector, they have every confidence in our ability to make your project successful.

Find out more about low-volume manufacturing facilities or contact Beska Mold for a quote. Their engineers are prepared to help you at every step of the way.

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